Our Technology
Sensors
SENSYN utilizes state-of-the-art sensors designed for precision and durability in extreme marine environments. These sensors provide real-time, continuous monitoring of lube oil parameters, including contamination levels, viscosity, water ingress, and wear debris. The high sensitivity and accuracy of the sensors ensure early detection of anomalies, helping protect critical machinery and extend equipment lifespan.
Software
The ASTER software is the brain behind the system, integrating advanced algorithms and machine learning to process sensor data. It delivers actionable insights through a user-friendly interface, offering predictive maintenance recommendations, automated reporting, and seamless integration with shipboard systems. The software simplifies operations for both onboard crews and shore management.
Analytics
Analytics is the cornerstone of SENSYN, transforming raw data into meaningful insights. The system employs ML-driven data models to detect trends, predict failures, and optimize RUL.. These analytics not only ensure the reliability of machinery but also provide cost savings by reducing unplanned downtime and improving operational efficiency.
Our Sensors
LOTUS is equipped with cutting-edge sensor technology that combines multiple methodologies to ensure precise, reliable, and real-time monitoring of lube oil quality. The sensors have been specifically chosen and designed to meet the demanding requirements of marine applications. Here’s why each technology was selected and its purpose:
Electrical Capacitance:
This technology is employed to measure the dielectric properties of lube oil. It provides accurate insights into the oil's overall health, including contamination, water ingress, and oxidation levels. Electrical capacitance sensors are highly sensitive and can detect subtle changes in oil composition, making them ideal for early detection of potential issues.
Magnetic Sensors:
Magnetic sensing technology is used to monitor wear debris and metallic contaminants in the oil. By identifying ferrous and non-ferrous particles, these sensors help assess the condition of machinery components, enabling predictive maintenance and reducing the risk of critical failures.
Titration Methodology:
Titration is employed to determine specific chemical properties of the oil, such as Total Base Number (TBN) and acidity levels. These metrics are essential for understanding the oil's ability to neutralize acids and its overall performance. The use of automated titration ensures consistent and reliable results, eliminating human error and enhancing the accuracy of condition monitoring.
Our Software ASTER
ASTER is an integrated solution designed to revolutionize oil condition monitoring and fleet management. By seamlessly combining on-premises data acquisition, centralized control, and cloud-based analytics, ASTER delivers end-to-end visibility into vital machinery health parameters. Tailored for the maritime industry, ASTER bridges the gap between onboard systems and onshore decision-making, empowering stakeholders to make timely, data-driven decisions.
The ASTER ecosystem comprises three interconnected components, each designed to optimize specific aspects of monitoring and data management:
ASTER Bee
The DAQ (Data Acquisition) unit is at the heart of Aster’s on-premises monitoring. Equipped with edge processing capabilities, Aster Bee processes data locally, enabling efficient and immediate handling of data streams. This unit collects vital oil parameters and instantly alerts the user of any parameters in warning or critical states, helping operators take timely corrective actions
ASTER Portal
This PC-based application, located in the Engine Control Room (ECR), acts as a central hub for data visualization and further syncing. Depending on the setup, data from Aster Bee or Aster Mobile can be synchronized with Aster Portal, providing a comprehensive view of all monitored parameters on a larger screen. Additionally, Aster Portal is designed to synchronize
data with Aster Cloud, creating an integrated ecosystem that bridges onboard monitoring with cloud-based analytics
ASTER Cloud
Aster Cloud extends the capabilities of Aster On-Prem for on-shore stakeholders, such as Technical Superintendents (TSIs) and ship owners, offering multi-user and multi-vessel support. This version of Aster ensures that critical data from multiple vessels can be accessed securely from onshore locations, providing a comprehensive view of fleet health and enabling data-driven decision-making.
Analytics: Turning Data into Actionable Intelligence
The Analytics component of LOTUS is designed to deliver precise, actionable insights to ensure optimal machinery performance and oil quality management. Here’s how LOTUS Analytics transforms data into value